Öhlins Jet 2.5 SD2003Öhlins Jet 2.5 SD2003
02 · Data & docs

The facts.

Technical data
BrandÖhlins
Part Number02216-02
CategoryJets
Country of OriginSweden
DescriptionThe whole story▼

Jet 2.5 SD2003, Öhlins part number 02216-02. A worn piston band lets oil past the outside of the piston, which shows up as damping that has gone soft.

Key Features

  • Original Öhlins service part
  • Öhlins part number 02216-02

Where It Sits

There is no measurement to check here — the number and the exploded view identify it. A worn piston band lets oil past the outside of the piston, which shows up as damping that has gone soft. Piston bands are consumables — they wear against the bore and lose their seal gradually. Replacing a piston is a workshop job because the shim stack has to be rebuilt in the correct order.

Genuine Service Part

Öhlins keeps service parts available for units long after they leave the current price list. The part number is the contract: it defines material, dimension and finish together. Send us the model and serial number of your unit and we will confirm the position before you order. For a full rebuild, the seal kit plus the wear parts is usually the sensible order.

How to Be Sure It Fits

Part number 02216-02 is unambiguous; the description alone is not, because Öhlins uses similar wording across sizes. This position has no published dimension, so the part number is the only reliable identifier. Replacing a piston is a workshop job because the shim stack has to be rebuilt in the correct order. Port area and shim seat geometry decide the damping curve before any adjuster is touched.

Fitting and Setup Service

A damper rebuild is workshop work: it needs the unit dismantled, the shim stack rebuilt in the correct order and the gas charge reset. We are an authorised Öhlins service centre and do exactly that in house — send us the unit or ask us to fit the part with your order.

Specifications

  • Brand: Öhlins
  • Part Number: 02216-02
  • Category: Jets
  • Country of Origin: Sweden
07 · Support

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08 · Paddock

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